Brainwavz Audio

Replace Sennheiser HD201 Headband: Step by Step

Replace Sennheiser HD201 Headband: Step by Step

By Brainwavz Audio | Published: 2026-10-27

Category: How-to Guides

Learn how to replace the worn headband on your Sennheiser HD201, HD180, HD201S, or HD206 headphones with a compatible Brainwavz pad. Step-by-step guide with tips.

Quick answer

You can replace the headband on your Sennheiser HD201, HD180, HD201S, or HD206 headphones with a compatible Brainwavz replacement headband in about 10 minutes using just your hands and a small flathead screwdriver.

Why replace the headband?

The original headband padding on Sennheiser HD201 series headphones often degrades over time, flaking or losing its cushioning. This can make the headphones uncomfortable to wear and reduce their fit stability. Replacing just the headband is a cost-effective way to restore comfort without buying new headphones.

What you need

You will need a replacement headband designed for your specific model. The Brainwavz Replacement Headband for Sennheiser HD201, HD180, HD201S & HD206 is a direct fit. You will also need a small flathead screwdriver or a plastic spudger to gently pry open the clips. No soldering or special skills required.

Step-by-step replacement process

  1. Remove the old headband: Gently pull the old headband away from the headphone yoke. Use a small flathead screwdriver to carefully pry open the plastic clips that hold the headband in place. Work slowly to avoid breaking the clips. Common mistake: pulling too hard can snap the clips. Use gentle, steady pressure.
  2. Align the new headband: Take the Brainwavz replacement headband and align the slots on each end with the clips on the headphone yoke. Ensure the cushion faces the correct direction (toward your head when worn). Check orientation before snapping into place to avoid having to pry it off again.
  3. Snap the new headband into place: Press each end of the headband firmly onto the yoke until you hear a click. Verify that both sides are securely locked and the headband does not wobble. If one side does not click, double-check alignment and try again. Do not force it.
  4. Test the fit: Put on the headphones and adjust the headband size as usual. The new padding should feel comfortable and the headband should stay in place without slipping. If the headband feels loose or uneven, remove it and recheck the clip engagement.

Product used in this guide

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