Replacing Your Sennheiser HD600 Headband: Step-by-Step

By Brainwavz Audio | Published: 2026-10-19

Category: How-to Guides

Learn how to replace the headband on your Sennheiser HD600, HD650, or HD660S with a soft woven fabric pad. Follow our simple steps for a comfortable fit.

Quick Answer

To replace the headband on your Sennheiser HD600, remove the old pad, clean the surface, and attach a compatible replacement like the Brainwavz woven fabric headband designed for HD580, HD600, HD650, and HD660S.

Why Replace the Headband?

Over time, the original headband padding on Sennheiser HD600 and similar models can flatten, crack, or lose its softness. This not only reduces comfort but can also cause pressure points during long listening sessions. Replacing the headband pad restores the original comfort and helps maintain the headphones' fit.

A replacement headband is a simple, cost-effective fix compared to buying new headphones. It also gives you a chance to upgrade to a material you prefer, such as a soft woven fabric that breathes well and feels gentle on the head.

Compatibility Check

Before purchasing a replacement, confirm your headphone model. The Brainwavz replacement headband is designed for Sennheiser HD580, HD600, HD650, and HD660S only. It will not fit other brands or models, so double-check your headset model to avoid a wasted purchase.

If you own a different Sennheiser model, look for a headband specifically made for that model. Using a non-compatible headband may not align with the mounting points or may alter the fit.

Step-by-Step Replacement Process

Gather Tools and New Headband: You'll need a small flat-head screwdriver or a plastic spudger, a soft cloth, and your new Brainwavz replacement headband. Ensure the headband is the correct model for your Sennheiser headphones. Check the model compatibility again before starting.
Remove the Old Headband Pad: Lay the headphones flat. Use the spudger to gently pry the old pad away from the headband frame. Start at one end and work along the edge to avoid tearing the fabric or damaging the plastic clips. Work slowly to avoid breaking the clips.
Clean the Headband Surface: Wipe the exposed headband with a soft, dry cloth to remove dust, oil, and debris. This ensures the new pad adheres or clips on securely. Let the surface dry completely before attaching the new pad.
Align the New Headband: Position the new Brainwavz headband over the frame, aligning the mounting holes or clips with the corresponding points on the headband. Make sure the pad is centered and the fabric faces outward. Double-check alignment before pressing down.
Secure the New Headband: Press firmly along the entire length of the pad until you hear or feel the clips snap into place. Run your fingers along the edges to ensure it is fully seated and there are no gaps. If it doesn't snap easily, realign and try again—do not force it.
Test the Fit and Comfort: Put on the headphones and adjust the headband to your head size. Wear them for a few minutes to confirm the padding feels comfortable and the headband stays in place. If the pad shifts, re-seat it and check the clips.

Product Spotlight

Replacement Headband for SENNHEISER HD580, HD600, HD650 & HD660S Headphones - Soft Woven Fabric & Foam Cushion Pad: This replacement headband is compatible with Sennheiser HD580, HD600, HD650, and HD660S models and features soft woven fabric and foam cushion padding. The soft woven fabric and foam cushion provide a comfortable, breathable surface that reduces pressure on your head during extended listening.
Replacement Headband for SENNHEISER HD580, HD600, HD650 & HD660S Headphones - Soft Woven Fabric & Foam Cushion Pad